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Work Order type
Batch work order
Batch sizes
Depending on the weight of the products…
Pack out work order
Output of work order
jar
label
Allocation/Pick Ticket/Replenishment Movement
Replenishment Movement with overage %
Record Item No, Lot No, Waste Qty,….User Id, starting date/time, ending date/time
Business Need
Using GoldFinch’s standard process for Daily Production Backflushing is not ideal, because it back flushes everything that hasn’t been used.
Once ingredients are picked for a blending Work Order, they do not return to inventory at the end of a day because those ingredients may get held over to the next day to finish the work order.
The only thing that would go back into inventory is unused packaging, or Bulk Blended ingredients from a packaging BOM after the WO quantity is fulfilled.
There is a need to backflush inventory that wasn’t used for the work order, like packaging. Additionally, for inventory like ingredients, it should not be backflushed, but instead be marked as waste.
Finally, the waste should be calculated for the items that were not backflushed.
...
Components | Actual Qty | Expected Qty | Variance | Waste | Backflush |
---|---|---|---|---|---|
Tomatoes | 10000 | 9995 | 5 | 5 | |
Jalapenos | 10000 | 9995 | 5 | 5 | |
Jar | 9995 | 9995 | 0 | 5 | |
Label | 9995 | 9995 | 0 | 5 |
...
Components | Actual Qty | Expected Qty | Variance | Waste | Backflush |
---|---|---|---|---|---|
Tomatoes | 10000 | 9995 | 5 | 5 | |
Jalapenos | 10000 | 9995 | 5 | 5 | |
Jar | 9995+50 | 9995 | 50 | 50 | |
Label | 9995 | 9995 | 0 | 5 |
...
Components | Actual Qty | Expected Qty | Variance | Waste | Backflush |
---|---|---|---|---|---|
Tomatoes | 10000 | 9950 | 50 | 50 | |
Jalapenos | 10000 | 9950 | 50 | 50 | |
Jar | 1000 | 9950 | 50 | 50 | |
Label | 9995 | 9950 | 0 | 50 |
...
Components | Actual Qty | Expected Qty | Variance | Waste | Backflush |
---|---|---|---|---|---|
Tomatoes | 10050 | 10000 | 50 | 50 | |
Jalapenos | 10050 | 10000 | 50 | 50 | |
Jar | 10050 | 10000 | 50 | 50 | |
Label | 10000 | 10000 | 0 | 0 |
...
When the user clicks on Backflush
Create an item journal to move the items in the Backflush list From the input bin to the Backflush_To Bin.