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SOW - Work Order Output Automation

SOW - Work Order Output Automation

User Setup

  • Work Center Field: This must remain blank for users to see all routing steps.

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Picking Ticket Function

  • Picking Ticket Function: Required for Work Orders.

 

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Work Order Setup

  • Product Stage and Ingredient Fields: Must be updated manually.

    • Product Stage: Default to O.

    • Product Ingredient: Default to S.

  • Batch Number: Automatically generated in the system during Work Order creation.

    • Format: Three digits (e.g., 001, 002, etc.).

    • Resets: At the start of each year.

    • Assignment: Automatically assigned when a new Work Order is created.

    • It can be viewed and updated on the list view.

 

Picking and Scanning Process

  • Must create and register pick before scanning.

  • Pick Status: Must be "Full" before scanning; otherwise, an error will occur.

First Step (Output Scanning):

 

Scan the Work Order to display the current routing step.

 

  • Click the Output button, scan Container No. and Quantity, and then:

    • If there are no additional output containers, click Save.

    • If you need to add more, click Save and New.

  • Note for Mobile Users: Previous values will remain visible. Make sure to click on each field to update the values for the new container before saving.

 

  • After you finish scanning all output container, click Save.

 

 

 

 

  • All input and output containers are stored in the Register Work table, with output containers also stored in the Output Container table.

 

 

Posting Inventory:

  • Click the Post button to consume inventory.

  • The next routing step is displayed automatically.

 

Input Scanning (except the First Step):

  • Click the Input button to scan the input containers from the previous routing step.

  • Must scan all containers used in the previous step.

  • System will display all scanned container numbers.

 

 

 

Output Scanning:

  • Click Output to start scanning output containers and enter quantity.

  • The total quantity of output containers must not exceed the total input quantity for that step.

  • For multiple output containers, click New before scanning additional containers.

 

 

 

 

Lot Number Assignment:

  • Lot Number is automatically assigned during output posting of the last step.


Design - Page 1: Input Data Collection

  1. Line Clearance from QA

    • Verified by: User input or barcode scan

  2. Process Start/End Time

    • Start and End timestamps for the process

  3. Who Performed the Task

    • Logged by: User input or barcode scan

  4. Secondary Signoff Verification

    • Verified by: User input or barcode scan for task completion

  5. Work Center Cleaning Start/End Time

    • Track start and end times of cleaning

  6. Who Performed Work Center Cleaning

    • Logged by: User input or barcode scan

  7. Secondary Signoff for Cleaning

    • Verified by: User input or barcode scan for equipment cleaning

  8. Scan Input Container


Design - Page 2: Output Data Collection

  1. Scan Output Container

  2. Enter Output Weight/Volume

  3. Date/Time of Output Creation

    • Automatically captured by the system.

  4. Who Performed the Task

    • Logged by: User input or barcode scan

  5. Secondary Signoff Verification

    • Verified by: User input or barcode scan for output verification


Design - Creating a New Object: Container

Container Data Fields:

  • Container No.

  • Work Order

  • Routing Step

  • Operation No.

  • Output Item

  • Output Quantity

  • Unit of Measure

  • Work Order Lot Number


Design - Key Questions:

  1. Mixed Container Situations:

    • How should inventory be deducted on the Work Order?

      • Solution: Deduct inventory using picked quantity for the Work Order

  2. Container Number and Allocation/Shipping:

    • How does the Container Number relate to allocation and shipping?

      • Solution: Use the Lot Number for shipping


Design - Additional Resources:

 

 

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