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Customize out-of-box Scan Shop Floor mobile app.
Split the data entry page into two pages:
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Input:
Line Clearance from QA (user)
Process start time / end time
Who performed (user)
Secondary signoff verification of completion (user)
Work Center cleaning start/end time
Who performed Work Center cleaning (User)
Secondary signoff on cleaning of equipment (User)
Scan Input Container
Notes:
check to make sure the scanned container belong to the same work order
there could be multiple input containers
error if not all containers for the work order is scanned
can enter a user or scan the barcode of a user
Output:
Scan Output Container
Enter output weight/volume
Date/time of output creation
Who performed (User)
Secondary signoff verification (User)
Notes:
there could be multiple input/output containers
can enter a user or scan the barcode of a user
Raw materials will be consumed automatically based on the standard setup. No need to scan raw materials
Lot No. will be assigned on the last step of routing.
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| Table of Contents | ||
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User Setup
Work Center Field: This must remain blank for users to see all routing steps.
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Picking Ticket Function
Picking Ticket Function: Required for Work Orders.
Work Order Setup
Product Stage and Ingredient Fields: Must be updated manually.
Product Stage: Default to O.
Product Ingredient: Default to S.
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Batch Number: Automatically generated in the system during Work Order creation.
Format: Three digits (e.g., 001, 002, etc.).
Resets: At the start of each year.
Assignment: Automatically assigned when a new Work Order is created.
It can be viewed and updated on the list view.
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Picking and Scanning Process
Must create and register pick before scanning.
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Pick Status: Must be "Full" before scanning; otherwise, an error will occur.
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First Step (Output Scanning):
Scan the Work Order to display the current routing step.
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Click the Output button, scan Container No. and Quantity, and then:
If there are no additional output containers, click Save.
If you need to add more, click Save and New.
Note for Mobile Users: Previous values will remain visible. Make sure to click on each field to update the values for the new container before saving.
After you finish scanning all output container, click Save.
All input and output containers are stored in the Register Work table, with output containers also stored in the Output Container table.
Posting Inventory:
Click the Post button to consume inventory.
The next routing step is displayed automatically.
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Input Scanning (except the First Step):
Click the Input button to scan the input containers from the previous routing step.
Must scan all containers used in the previous step.
System will display all scanned container numbers.
Output Scanning:
Click Output to start scanning output containers and enter quantity.
The total quantity of output containers must not exceed the total input quantity for that step.
For multiple output containers, click New before scanning additional containers.
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Lot Number Assignment:
Lot Number is automatically assigned during output posting of the last step.
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Design - Page 1: Input Data Collection
Line Clearance from QA
Verified by: User input or barcode scan
Process Start/End Time
Start and End timestamps for the process
Who Performed the Task
Logged by: User input or barcode scan
Secondary Signoff Verification
Verified by: User input or barcode scan for task completion
Work Center Cleaning Start/End Time
Track start and end times of cleaning
Who Performed Work Center Cleaning
Logged by: User input or barcode scan
Secondary Signoff for Cleaning
Verified by: User input or barcode scan for equipment cleaning
Scan Input Container
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Design - Page 2: Output Data Collection
Scan Output Container
Enter Output Weight/Volume
Date/Time of Output Creation
Automatically captured by the system.
Who Performed the Task
Logged by: User input or barcode scan
Secondary Signoff Verification
Verified by: User input or barcode scan for output verification
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Design - Creating a New Object: Container
Container Data Fields:
Container No.
Work Order
Routing Step
Operation No.
Output Item
Output Quantity
Unit of Measure
Work Order Lot Number
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Batch No.
3 digits
This number should reset every year starting from 001
Assign the next Batch No. when creating a new Work Order.
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Design - Key Questions:
Mixed Container Situations:
How should inventory be deducted on the Work Order?
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Questions:
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Solution: Deduct inventory using picked quantity for the Work Order
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using lot number to consume raw materials
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How is container # related to allocation/shipping?
use lot number to ship
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Container Number and Allocation/Shipping:
How does the Container Number relate to allocation and shipping?
Solution: Use the Lot Number for shipping
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